Here is what I don't get? If this ZEBRA battery is cheaper to produce and better performing that the Li-Ion, then why don't we have it instead of Li-ion??
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If Not Lithium, What Then?
Meridian International Research researched the various battery technologies for electric vehicles in 2005 and of all the chemistries it analyzed, sodium nickel chloride and zinc air stood out, Tahil said. The first option, sodium nickel chloride was developed in the 1980s and is known as the ZEBRA battery. He characterizes it as relatively cheap and proven technology with a potential cost in mass production of
$150/kWh compared to $350/kWh for lithium ion.
"It has half to a third the nickel content of nickel metal hydride. It has high cycle life. It can be recycled for the stainless steel industry by simply melting it down... just through it into a smelter... use for making stainless steel."
The ZEBRA-class battery also doesn't require the same level of thermal-runaway protection that lithium does. "The sodium nickel chloride is fail-safe in overcharge and over-discharge. It tolerates cell failures, so that performance degrades, but there is no safety issue, which there still is with lithium ion.
"And the headline figure is, of course, with sodium nickel chloride is you have
120Wh/kg in a finished battery pack with its control electronics today, in a finished package, off-the-shelf. The ion phosphate and lithium manganate cathodes are still only at
80 to 90 watt hours per kilo just at cell level and less when you add on the [control] electronics."
Tahil observed that in 1998 Mercedes was about to launch an A-Class sedan powered by the ZEBRA battery (which still performs equal to and better than the fuel cell version) when the program was killed as Daimler merged with Chrysler. In place of the ZEBRA A-Class electric car, Chrysler built a couple hundred EPIC electric mini-van for the California MOU period in the late 90's and early 2000 period, then killed the program when the courts ruled again the state.
"If you took the A-Class today with the battery... improvements since then you'd have a car with
a 180-mile all-electric range."
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OK, this could be the reason:
"the chief drawback of zinc-air is its short cycle life, comparable to a conventional lead-acid battery at upwards of 500 cycles." It might be necessery to replace the battery once a year in a car...
P.S.: This info is from the same article posted earlier:
http://evworld.com/article.cfm?storyid=1182&first=10865&end=10864
The comment section is also very informative...